Nano-Die® for Cable Manufacturing

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Nano-Dies PL® Revolutionising Cable Manufacturing

At Nano Dies PL, we understand that precision and efficiency are critical in cable compacting and stranding operations. The Nano-Die® has been engineered to provide unparalleled performance, ensuring consistent results while reducing operational costs and material waste.

Features

Key Features

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Zero Wear Technology

With multiple layers of nanocrystalline diamond coating, Nano-Die® maintains its precision profile throughout its lifespan, enabling manufacturers to produce cables with consistent dimensions and improved quality.

Material Savings

The innovative design of Nano-Die® allows manufacturers to achieve precise compacting ratios with minimal raw material usage. Many clients have reported saving up to 2% of total raw material due to the die’s zero-wear properties.

Customisable Profiles

Nano-Die® is available with customer-specified or Nano Die-recommended profiles, ensuring compatibility with your unique operational requirements. Our experts collaborate closely with clients to deliver tailored solutions.

Exceptional Durability

Nano-Die® outperforms traditional PCD and tungsten-carbide dies in durability. With no need for repolishing or recutting, these dies provide uninterrupted service over thousands of kilometres of cable compacted.

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Key Applications of The Nano-Dies PL®

Produce high-quality, compacted cables with improved conductivity and strength.

Ensure consistent compacting for data and telecommunication applications.

Tailored solutions for unique cable designs and specifications.

Specifications

Customer Success Stories

Many cable manufacturers have switched to Nano-Die® and experienced measurable improvements in their processes. By reducing material waste and maintaining consistent quality, they’ve enhanced productivity and reduced costs across the board.

Shaped Nano-dies available.

Reasons to use the nano-die®

Why Choose Nano-Die® for Cable Compacting?

Unrivalled Longevity

Nano-Die® retains its form and function for extended periods, eliminating downtime for repairs or replacements.

Wide Diameter Range

Available in sizes up to Ø120mm and beyond, surpassing the capabilities of PCD dies.

Cost-Effective Performance

With significant price savings compared to traditional options, Nano-Die® offers unmatched value for cable manufacturers.

Low Friction Coating

Reduces damage to conductor microstructures, improving mechanical and electrical properties.

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Discover how Nano-Die® for Cable Compacting & Stranding can transform your manufacturing processes.