Nano-Die®

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Nano-Dies® – Advanced Performance & Durability in Wire Drawing and Compacting

Nano-Dies® are engineered to provide superior durability, smoothness, and precision across a wide range of wire and tube drawing applications. Designed with advanced nanocrystalline diamond coating technology, these dies offer exceptional wear resistance, lower friction, and unmatched cost-effectiveness compared to traditional PCD and tungsten carbide dies.

OUR NANO-DIES®

Nano-Die® for Cable Manufacturing

Nano Dies PL delivers precision and efficiency with Nano-Die®, ensuring consistent results while cutting costs and waste.

Nano-Die® for Wire & Tube Drawing

Nano-Die® transforms wire and tube drawing with superior durability, precision, and efficiency, powered by nanocrystalline diamond technology.

Specialty Nano-Dies®

From split dies for faster setup to custom calibration and shaped die strings, our solutions optimise production speed, material flow, and performance in demanding environments.

Features

Key Features

With the ability to handle low-carbon steel, stainless steel, copper, aluminium, and non-ferrous alloys, Nano-Dies® provide manufacturers with a longer-lasting, high-performance solution that enhances productivity and reduces operational costs.

Extreme Hardness for Longevity

Nano-Dies® are developed using a highly controlled high-pressure CVD (Chemical Vapour Deposition) process, which creates multiple layers of unidirectional nanocrystalline diamond. This pattern-locked diamond structure makes Nano-Dies® harder than traditional PCD dies, ensuring superior wear resistance and extended service life.

Ultra-Smooth Surface for Reduced Friction

The low-friction surface of Nano-Dies® prevents excessive heat buildup and damage to drawn materials. The ultra-smooth diamond coating ensures a cleaner finish, minimising surface imperfections and maintaining the integrity of the drawn wire or tube.

Optimised Die Geometry for Precision

Nano-Dies® are custom-engineered to precise specifications to suit different drawing and compacting applications. The profile accuracy allows for better material flow, uniform wire shape, and improved performance in multi-pass drawing operations.

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Materials Suitable for Nano-Dies®

Ideal for industrial wire, reinforcement wire, and automotive components

Handles brass, bronze, and other specialty alloys

Reduces metal loss, maintains conductivity, and enhances finish quality

Perfect for spring wire, tyre cord, and cutting wire applications

The Future of Wire & Tube Drawing

Nano-Dies® set a new benchmark for wire drawing, compacting, and tube manufacturing by delivering an unmatched combination of hardness, smoothness, and performance.

Upgrade your production process with Nano-Dies® – the smarter, longer-lasting alternative to conventional PCD and tungsten carbide dies.

Reasons to use the nano-die®

Why Choose Nano-Die®

Extended lifespan

Nano-Dies® last 4-5 times longer than PCD dies

Cost-effective for larger diameters

Ideal for dies over 3mm in diameter

Available in larger sizes

Can be manufactured for wire drawing up to Ø120mm

Customised Die Solutions

At Nano Dies PL®, we understand that every manufacturing process has its own set of challenges. Our Customised Die Solutions are designed to meet the specific requirements of your operations, providing tailored solutions that maximise efficiency, reduce costs, and deliver exceptional results.

Precision Engineering

Each die is crafted with meticulous attention to detail, ensuring flawless operation and superior output.

Extended Lifespan

Nano-Dies® are designed to last significantly longer than traditional dies, reducing replacement costs and downtime.

Lower Friction

The ultra-smooth surface minimises wear on materials, maintaining the structural integrity of your products.

Scalable Solutions

Whether you require a single die or a series of specialised tools, we scale our solutions to match your operational demands.

Contact Us

Gen in touch with us to discuss your specific die requirements and experience the Nano-Dies® advantage.